3D printers bring high-tech manufacturing to the home

NEW YORK: Not so long ago, harried moms and dads would brave the holiday season crowds at the mall to buy those Lego accessories or that Star Wars battle cruiser.
Now, with increasingly cheap and easy-to-use three-dimensional printers, they can turn out such gifts in the comfort of the family living room or garage.
3D printers — which use a process called additive manufacturing to make objects from a digital model by laying down layers of material — aren’t new. They’ve been used to make manufacturing and engineering prototypes for more than 25 years.
But printer makers are now turning their attention to the consumer market, and have been rewarded with soaring sales and stock prices — as well as the prospect of lucrative buyouts.
Some printers capable of churning out simple items such as keychains, wine bottle holders and missing board game pieces are already selling for as little as $350. That’s cheaper than a high-end version of Microsoft’s Xbox 360 with Kinect.
“The consumer segment in the next few years will potentially devour everything else that we do,” said Abe Reichental, chief executive of 3D Systems Corp, the biggest listed US 3D printer maker.
Shares of Stratasys Inc, the other major listed 3D printer maker, have more than doubled since the start of the year, to around $65 as investors sense the next big thing.
Privately held MakerBot, which released its first plug-and-play 3D printer, the Replicator, for $1,749 at the start of the year, faces a problem of too much demand, CEO Bre Pettis said.
“We expected our orders to double from our previous machine, Thing-A-Matic, and instead orders quadrupled,” Pettis said.
Brooklyn, New York-based MakerBot, founded in 2009, has shipped 13,000 printers so far.
About 80,000 3D printers of all sizes have been sold in the United States since 2007, research firm Wohlers Associates Inc. says.
“If someone develops a very inexpensive and safe 3D printer for children, then I could envision maybe more than half of homes having 3D printers in them, as a toy,” said Wohlers President Terry Wohlers.
Nardone, who runs a marketing company, believes these printers hold great potential for making homemade toys, or as toys themselves.
“Some company will launch this device and it’ll be $199 and your kids will be begging you to buy them.”
3D Systems operates an online design platform, Cubify.com (http://cubify.com), that works like Apple Inc’s iTunes and Google Inc’s Android app store.
The owner of a printer can download patterns for jewelry, toys, lamp shades and more — many of them created by independent developers.
Taking a cut of those sales generate recurring revenue for 3D Systems, as does the sale of consumables and a service where users can order a printed product and get it delivered.
Others have gone a more open route. MakerBot offers open source design and software downloads for free on its Thingiverse online platform (www.thingiverse.com) as it focuses on sales of printers and printing materials.
Copyright holders will cringe, but people are already using printers to make Star Wars battle cruisers or a cheaper alternative to Lego or Mattel Inc. toys.
One thing Nardone realized right away, though, is that the process is slow — about 45 minutes to make something the size of an egg, and about four hours to create an item the size of a soft drink can.
Items he has made so far include shoe lifts for his young daughter and a back scratcher.
“The longest it took to make something was nine hours, it was a big plastic heart I made for my wife,” he said. “When we woke up in the morning it was still printing.”